Air Fryer Recipe

Pesto and Mozzarella Stuffed Puff Pastry

  • Prep: 10 min
  • Cook: 15 min
  • Total: 25 min
  • Serves: 4
  • Category: Snacks
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Pesto and Mozzarella Stuffed Puff Pastry

A delicious and easy-to-make pesto and mozzarella stuffed puff pastry recipe, perfect for air frying.

Ingredients

  • 1 Sheet of Ready-Rolled Puff Pastry
  • 3 tbsp Basil Pesto
  • 150g Mozzarella Cheese, thinly sliced
  • 1 Egg, beaten
  • Pinch of Salt and Pepper
  • Optional: Grated Parmesan Cheese
  • Optional: Fresh Basil Leaves

Method

  1. Preheat air fryer to 180°C (356°F).
  2. Unroll puff pastry sheet on a clean surface.
  3. Spread basil pesto over one half of the pastry, leaving a border.
  4. Layer sliced mozzarella over the pesto.
  5. Fold pastry in half, covering pesto and cheese.
  6. Seal edges with a fork and brush with beaten egg.
  7. Slice pastry into desired shapes.
  8. Place parcels in air fryer basket with space to rise.
  9. Cook for 10-15 minutes until golden brown.
  10. Cool on a wire rack and optionally garnish with Parmesan and basil.

Why this works in an air fryer

Air fryer convection rapidly dries and browns the egg-washed pastry surface while the laminated butter/fat layers steam apart for lift. Keeping pesto and mozzarella inside a sealed border limits moisture on the edges, so the pastry can puff rather than soften or leak cheese into the basket.

Equipment notes

Assumes a 4–6 litre basket holding 4–6 small parcels in one layer with at least 2cm between them. In a single-drawer model, cook in batches for best lift; in a dual-zone air fryer, split parcels evenly and check the smaller or less-loaded drawer 2–3 minutes earlier.

Common pitfalls

  • Cheese leaking out and burning on the basket? The border was too narrow or the fork seal too shallow; leave 1.5–2cm clear pastry and press firmly twice around the edge.
  • Pale, soft underside after 12 minutes? The pastry is sitting on trapped steam; use perforated liner only, leave gaps between parcels, and turn them for the final 2–3 minutes.
  • Dark top but gummy centre? The temperature is driving browning before the inner layers set; reduce to 170°C and cook 3–5 minutes longer.
  • Pastry not puffing and looking greasy? It became too warm before cooking; chill the filled parcels for 10 minutes, then air fry straight from cold.

Variations & substitutions

  • Use sun-dried tomato pesto instead of basil pesto; it is thicker and less watery, so the parcels may brown slightly faster and need checking from 9 minutes.
  • Swap mozzarella for grated mature Cheddar; it melts more oily and salty, so use a lighter layer and seal especially well.
  • Add thin slices of roasted pepper; pat them very dry first or the bottom pastry will steam rather than crisp.
  • Use vegan puff pastry and plant-based mozzarella; expect less browning, so keep the egg wash substitute thin and add 1–2 minutes if needed.

Storage & reheating

Keep cooled parcels refrigerated for up to 2 days and reheat in the air fryer at 170°C for 4–6 minutes until the pastry is crisp and the filling is hot.

Nutrition

Calories: 250

Equipment you'll need

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